Automotive
Our support to automotive industry spans broad range of sub-systems. We have been part of multiple programs and supported our customers in a range of engineering design and development activities such as those listed below:
Powertrain and Engine:
- Design layout, 3D CAD Modelling and 2D manufacturing and assembly drawings for engine components such as Cylinder block, Cylinder head, Exhaust Manifold, Turbocharger Casings, Power Cylinder, Drive train, etc
- Concept and detailed design for performance and structural integrity of engine sub-systems such as Lube oil pump, Coolant pump, Boosting systems, WHR, Camshaft, Valve train, etc
- Steady-state, Transient Thermal, Thermo-Mechanical Analysis and Fatigue calculations of Engine components such as Cylinder head, Cylinder Block, Piston, Connecting Rod, Exhaust Manifold, Flywheel and Flywheel Housing, etc
- Modal, Harmonic and Random excitation (PSD) assessment of engine and chassis mounting components
- Torsional Vibration Analysis (TVA)
- Structural integrity assessment of transmission casing
- CFD simulation of coolant galleries, lube oil galleries, air handling and exhaust system
- CFD simulation of after-treatment systems for pressure drop and spray predictions
- Pressure drop prediction of fluid flow networks using in-house 1D calculations
- Performance prediction of Exhaust-Gas Recirculation (EGR) Coolers and Oil Coolers using in-house developed 1D calculators and conjugate heat transfer CFD simulations
- Flow mixing simulations for EGR valves and Gas mixers
- Battery cooling simulations
Automotive Chassis and Body:
- Stress and dynamic simulations of automotive chassis
- Detailed design, stress analysis and optimization of trike chassis
- 3D CAD Modelling and Detailing of automotive components
- Interior and Exterior designs
Automotive Sub-systems:
- CFD Analysis and optimization of HVAC system flows
- Structural integrity assessment of vehicle sub-systems
- Thermal and flow simulations for automotive headlamps
- Electrical harness routing
